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CASE STUDY

Industrial barbecue sauce mixer – tailored to your needs

INTRODUCTION TO BARBECUE SAUCE

Barbecue sauce is an American dressing commonly used to flavour various food, including grilled meats or snacks like French fries.
Industrial production depends on the customer’s needs.
The ingredients of this sweet and tangy sauce typically include:

  • Tomato sauce
  • Sunflower seed oil
  • Sugar and thickeners
  • Water
  • Alginates

Depending on the recipe, this dressing can be more or less viscous, necessitating increasingly efficient systems. Our mixers are an excellent choice for preparing this sauce. Prioritizing our customers’ product goal, we have designed a mixing system capable of producing highly viscous BBQ sauces.

FEATURES OF THE BARBECUE SAUCE PRODUCTION PLANT

  • The system is equipped with a TMV INOX-FER powder mixing unit to smoothly dissolve even most challenging solid ingredients, ensuring unprecedented final homogeneity
  • Powder dissolution capacity up to 3500 kg/h
  • Maximum viscosity of the final product: 850 cps
  • Equipped with a scale for minor ingredients directly on the hopper table to accurately weigh ingredients under 5 kg, such as sugar or thickeners, without any margin of error
  • Waist-high powder loading into the hopper, improving working conditions and reducing injuries for operators compared to top-loading into a tank
  • All functions, including powder and liquid loading, recirculation, transfer and cleaning are automated through electro-pneumatic valves
  • To ensure a higher level of tank hygiene, the top cover is entirely welded. The tank, with an inspection hatch is fully cleaned using 360° spray ball valves
  • Tube chest heat exchanger allows the production to be heated to the set temperature during recirculation
  • Control panel with a colour touchscreen operator interface for setting all production cycle parameters

BENEFIT OF THE BARBECUE SAUCE PRODUCTION PLANT

The client was able to achieve the following benefits:

  • The product is homogeneous without any lumps
  • The colour of the final solution meets the customer’s needs (thanks to proper oil emulsification)
  • The absence of air in the product due to the integrated powder suction system
  • The introduction of ingredients into the hopper reduces the risk of operator injuries and consequently speeds up the production cycle
Together we find the right machinery for your production plant
Looking for more information about this type of system?

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